RAILS

Crane on rails have traditionally been the best method of consistently handling heavy duty materials over a span of distance. Having the right crane rail solution is vital to the success of a project such as a Port or Coal Fired Power Plant which consistently requires containers or bulk to be lifted and unloaded on a constant basis.

CRANE RAIL ACCESSORIES

As a Gantrex Distributor, we are able to provide the following accessories for YOUR Crane Rail projects.

CLIPS: Clips are essential in holding down the rails onto the anchoring base. Adjustable weldable clips provide ease in maintenance and installation. Dependent on the side loading of the crane, the clips strength requirements can be better determined. For durability, we recommend galvanized, forged bottom parts and hot vulcanized rubber nose type clips for your projects.

RailLok Series of Clips W15 / W20 / W25 / W30

PADS: Pads are material which help transfer and soften loading of the crane onto the rails. They ensure longer lasting rails and reduce maintenance over the lifespan of the usage. We recommend new RailLok pads which are extremely durable, with a high tensile re-inforced steel sandwich in the material. Gantrex’s RailLok pads built on the reputation of MK6 pad, has a proven track record and has been used for many port projects around the world.

Holding Down Bolts or Anchor Bolts

CEMENT BASED GROUT: Both Epoxy and Cement are commonly used as trench materials, but due to ease and availability, we will recommend Cementous Grout for projects.

Gantrex 035 cementous grout is a suitable material for projects. It is a high performance non-shrink grout mix which is specially developed and manufactured in Europe for crane rail usage. They are packed in 25kg bags and can be mixed on site for immediate usage.

SOLE PLATES: Sole plates should be a minimum steel grade of EN 10025: S235 or JIS Standard SS400B Steel grade.

SUPERVISION: In conjunction with Gantrex, MLION CORPORATION is able to provide supervision for your project and welding training if required. We recommend Aluminothermic Welding for appropriate splicing of the rails on site. 

Our supervision would include checking of method statements, installation procedures, alignment of rails and a 2 day course to teach welders the correct way of conducting Aluminothermic Welding.

 

Projects Supplied

  • Manila North Harbour Port Inc.
  • Sarangani Power Station
  • Sem Calaca Power Plant
  • MPGC Power Plant Bataan
  • Manila North Harbour Port
  • MICT Berth 7
  • Port of Batangas
  • Davao International Container Terminal 
  • Capitol Steel 
  • Oro Cement Davao

CRANE RAIL WELDING

Aluminothermic Welding is the recommended method of welding 2 rails to form a seamless continous rail which produces good performance and durability. We provide welding services and guarantee the performance of the welding.

Additional Information

GERMAN SERIES RAIL
Size DIN 356
Standard: DIN 536
Dimension (mm)
Weight(kg/m)
Material
Length(m)
Head(mm) Height(mm) Bottom(mm) Web(mm)
A55 55 65 150 31 31.8 700A 10-12
A65 65 75 175 38 43.1 700A 10-12
A75 75 85 200 45 56.2 900A 10-12
A100 100 95 200 60 74.3 900A 10-12
A120 120 105 220 72 100 900A 10-12
JIS SERIES RAIL
Size JIS E1101
Standard: DIN 536
Dimension (mm)
Weight(kg/m)
Material
Length(m)
Head(mm) Height(mm) Bottom(mm) Web(mm)
JIS 15KG 42.86 79.37 79.37 8.33 15.2
JIS EStandard
9-10
JIS 22KG 50.8 93.66 93.66 10.72 22.3 9-10
JIS 30 A 60.33 107.95 107.95 12.3 30.1 9-10
JIS 37 A 62.71 122.24 122.24 13.49 37.2 10-25
JIS 50 N 65 153 127 15 50.4 10-25
CR 73 100 135 140 32 73.3 10-12
CR 100 120 150 155 39 100.2 10-12

 

CRANE RAIL
Size QU70, QU80, QU100, QU120
Dimension (mm)
Weight(kg/m)
Material
Length(m)
Head(mm) Height(mm) Bottom(mm) Web(mm)
QU 70 70 120 120 28 52.8 U71Mn 12
QU 80 80 130 130 32 63.69 U71Mn 12
QU 100 100 150 150 38 88.96 U71Mn 12
QU 120 120 170 170 44 118.1 U71Mn 12

 

LIGHT RAIL: 8KGS/M - 30KGS/M
Size
Material (Grade)
Standard
Standard Dimension (mm)
Theory Weight (kgs/M)
Length (M/pc)
Packed in Bundle with Iron Wire (pcs/bundle)
Head Height Bottom Web
8kgs/m Q235 Q/YG01- 2014 24 63.5 52.5 6.5 8.42kgs/m 6 55
12kgs/m Q235 GB11264- 2012 38.1 69.85 69.85 7.54 12.2kgs/m 6 36
15kgs/m Q235/55Q GB11264- 2012 42.86 79.37 79.37 8.33 15.2kgs/m 6,8,9,10 28
18kgs/m Q235/55Q GB11264- 2012 40 90 80 10 18.06kgs/m 6,8,9,10 21
22kgs/m Q235/55Q GB11264- 2012 50.8 93.66 93.66 10.72 22.3kgs/m 6,8,9,10 21
24kgs/m Q235/55Q GB11264- 2012 51 107 92 10.9 24.46kgs/m 6,8,9,10 21
30kgs/m Q235/55Q GB11264- 2012 60.33 107.95 107.95 12.3 30.1kgs/m 6,8,9,10 15
HEAVY RAIL: 38KGS/M, 43KGS/M, 50KGS/M
Size
Material (Grade)
Standard
Standard Dimension (mm)
Theory Weight (kgs/M)
Length (M/pc)
Packed in Bundle with Iron Wire (pcs/bundle)
Head Height Bottom Web
38kgs/m U71Mn GB2585- 2007 68 134 114 13 38.73kgs/m
12, 12.5
10
12kgs/m Q235 GB2585- 2007 70 140 114 14.5 44.65kgs/m
15kgs/m Q235/55Q GB2585- 2007 70 152 132 15.5 51.51kgs/m